Assetsense Assetsense

Cognizen™ Digital Asset Intelligence

AI-powered predictive intelligence for industrial operations. Eliminate unplanned downtime, optimize maintenance, and improve asset reliability with the industry’s fastest digital intelligence platform.

75%

Reduction in catastrophic breakdowns

5M+

Data points processed per second

1000X

Faster than traditional historians

10X

Potential ROI from predictive maintenance

One Unified Platform for Predictive Industrial Operations

Cognizen™ unifies historian data, IIoT sensors, SCADA systems, vibration analytics, AI models, and maintenance workflows into a single enterprise-grade platform engineered for industrial reliability.

AI-Powered Predictive Analytics

Detect anomalies, predict failures, optimize operations, and prioritize maintenance actions using advanced machine learning models.

Hyper-Scale Historian

Modernize operational intelligence with ultra-fast industrial historian technology engineered for real-time analytics.

Wireless Condition Monitoring

Continuously monitor equipment health using secure LoRaWAN IIoT infrastructure and full spectral vibration analysis.

Enterprise Industrial Intelligence

Cognizen™ is engineered specifically for power generation and process manufacturing environments requiring speed, scalability, security, and operational resilience.

Digital Asset Twin

  • Unified operational intelligence
  • Real-time and historical visibility
  • SCADA + Historian + ERP integration
  • Fleet-wide monitoring
  • Centralized asset intelligence

Advanced AI Intelligence

  • Remaining Useful Life (RUL)
  • Asset Health Index (AHI)
  • Fault pattern recognition
  • Heat rate optimization
  • Predictive maintenance workflows

Industrial IoT Infrastructure

  • LoRaWAN wireless architecture
  • High-fidelity spectral data
  • Rapid deployment
  • Long-range industrial connectivity
  • Battery-powered sensors

Enterprise Security

  • Private cloud deployment
  • Tier III Iron Mountain hosting
  • 256-bit encryption
  • Cisco firewalls
  • Role-based access control

Designed for Critical Industrial Assets

Cognizen™ continuously monitors and analyzes the health and performance of mission-critical industrial equipment.

Steam Turbines
Gas Turbines
Generators
Boilers
HRSGs
Compressors
Motors
Transformers

Proven Operational Results

Cognizen™ helps industrial organizations improve reliability, reduce maintenance costs, and eliminate catastrophic failures.

Business Metric Traditional Operations Cognizen™ Results
Catastrophic Breakdowns Reactive outages 70–75% reduction
Unplanned Downtime High operational risk 35–45% reduction
Maintenance Costs Time-based maintenance 25–30% lower OpEx
Operational ROI Low OEE efficiency Up to 10X ROI
Production Capacity Lost revenue opportunities 20–25% increase
Success Story Gary Hilberg

“AssetSense gives us greater insights into how our equipment operates, which helps us avoid outages and catastrophic maintenance.”

Thomas Wiegman, General Manager, Dearborn Industrial Generation

Maximize Uptime. Optimize Maintenance. Predict Failures Before They Happen.

Accelerate operational efficiency and modernize industrial reliability with Cognizen™ Digital Asset Intelligence.

Trusted by Power Generation Companies Across North America